Inspection machines are a critical production technology that helps achieve manufacturing goals and minimize defects to zero. In today’s rapidly advancing manufacturing industry, the demand for high-quality products has become indispensable. Quality inspection tools, such as “inspection and sorting machines,” play a vital role in ensuring efficient and precise production. Particularly, high-speed cameras are employed to detect products swiftly in high-speed production processes. To make this clearer, let’s explore what an inspection machine is and how it functions.
An inspection machine is
An inspection machine is an automated device designed to inspect and analyze the quality of products on a production line. This inspection utilizes an auto inspection machine with high-speed, high-resolution cameras to capture images of each item, ensuring that it meets the required quality standards. This process helps reduce production errors and enhances the reliability of the products.
Functions of an inspection and sorting machine
The primary function of an inspection and sorting machine is to detect abnormalities in products, such as roundness, size, shape, scratches, dents, and foreign objects, by using high-speed cameras for rapid and precise inspection. These machines reduce the need for manual inspection, which may be prone to errors, and also help shorten inspection time.
Why does a shaft manufacturing factory need an inspection machine?
Shaft manufacturing factories used in various industries require highly precise and durable production to deliver quality parts or components to customers. Having an inspection and sorting machine is essential for the following main reasons:
Cost reduction, labor reduction.
The use of production inspection machines reduces the need for traditional manual labor in quality control, which typically requires a large workforce and carries a high risk of error. Sorting machines can operate quickly and continuously, helping to reduce costs associated with errors and minimizing the need for human labor in quality inspection.
Eliminate defects before reaching the customer.
Using sorting machines in the production process enables factories to detect and remove defective items before they are shipped to customers, helping to prevent the delivery of low-quality products and reducing the risk of losing customer trust.
Precision in production
Shafts must be manufactured with high precision due to their critical role in power transmission in various types of machinery. Having an inspection machine allows for detailed checks of each part’s accuracy and quality, resulting in precise and reliable production.
Having an inspection machine in a shaft manufacturing factory not only enhances precision and high quality in the production process but also reduces costs and increases competitiveness in the industry.
Inspection machines from Nano Seimitsu are precise, durable, and meet Japanese standards.
When it comes to reliable and highly efficient production technology, one name that often comes up is Nano Seimitsu, a company that supplies inspection machines, sorting machines, and production technology recognized internationally, with technology and innovation from leading global brands. They offer various models of inspection machines as follows:
SAC Series semi-automatic inspection machine
The SAC Series from Nano Seimitsu is a semi-automatic inspection machine designed for high-speed and precise inspections. It requires no specialized training for operators; simply placing the workpiece into the machine allows for immediate inspection. Utilizing high-speed cameras, it can inspect shafts up to 150mm in length and diameters of 3 to 10mm, as well as cylindrical workpieces with heights up to 50mm and diameters of 10 to 30mm. Each piece can be inspected within 1 to 2 seconds (including rotation and handling time). The machine can detect scratches, dents, and foreign objects as small as 0.15mm.
Automatic external inspection machine
The external inspection machine from DECSYS inspects the entire surface and both edges of shafts using the industry’s best image processing technology. It can detect defects such as foreign objects, stains, scratches, dents, etc., as small as 0.2mm. This allows for rapid and highly precise external inspection of workpieces without relying on manual inspection.
Nano Seimitsu, a supplier of high-precision inspection machines
Nano Seimitsu is a leader in distributing high-quality inspection and sorting machines that meet international standards from world-renowned brands. They focus on providing machinery that meets the needs of various manufacturing industries. With extensive experience and expertise in developing inspection technology, Nano Seimitsu is internationally recognized for supplying reliable, durable, and practical production machinery and technology for diverse operational conditions. If you aim to eliminate defective products before they reach customers, you can find more product details at nano-seimitsu.com or contact us at Nano Seimitsu Co., Ltd., a trusted manufacturer and distributor of high-precision shafts and quality fasteners worldwide.
Address: 162 Moo 17, Bangplee Industrial Estate, Soi 3, Bang Sao Thong Subdistrict, Bang Sao Thong District, Samut Prakan 10570, Thailand
Phone: Mr. Yada: +66 (0) 61-572-1700
