✨Deliver with Confidence — Accurate Part Counting with Full Traceability✨
For manufacturers relying on conventional counting scales, lightweight components often present a significant challenge.
Even slight weight variations can lead to inaccurate counts.
At the same time, overpacking is not an option when dealing with high-value parts, forcing operators to recount products manually.
As a result, many production sites still struggle with inefficiencies, labor costs, and counting errors.
The VBP Model was developed to eliminate these challenges.
Using a high-speed vision sensor, the system continuously captures the silhouette of each part in real time.
Once the target quantity is reached, the feeder automatically stops and the process seamlessly proceeds to packaging.
New products can be registered with a single button operation.
In addition, AI self-learning technology enables accurate recognition of overlapping parts, reducing counting labor, processing time, and human error.
■ Dual-Stage Feeder System: Speed and Accuracy Combined
The VBP Model features a two-stage feeding mechanism.
Main Feeder
Supplies approximately 90% of the required quantity at high speed.
Fine Feeder
Precisely delivers the remaining quantity to achieve accurate final counts.
This simple yet effective design enables both high throughput and precise counting in a single system.
The machine supports a wide variety of products, including:
- Metal parts
- Rubber components
- Plastic products
Custom specifications can also be provided to suit specific applications.
■ Advantages of the NANO Parts Counter
✅ AI That Learns and Improves
No complex parameter adjustment is required.
Simply run the product through the system and the AI automatically optimizes settings.
The more it is used, the more accurate it becomes.
✅ Return on Investment Within 1–2 Years
In addition to reducing labor costs, the system minimizes hidden costs associated with counting errors, shortages, overages, and customer complaints.
✅ Elimination of Human Error
The system delivers consistent performance regardless of operator skill, fatigue, or concentration levels.
This ensures stable counting quality at all times.
✅ Integration with Production Management Systems
Counting data can be shared in real time with inventory management and production planning systems, supporting manufacturing digitalization and DX initiatives.
✅ Reliable Traceability
All counting data is stored as log records, providing clear evidence when responding to quantity-related inquiries from customers.
✅ Better Utilization of Human Resources
Employees previously assigned to counting tasks can be redeployed to higher-value activities within the organization.
■ Recommended Applications
The VBP Model is particularly suitable for:
- Parts larger than 5 mm
- Batch counts exceeding 100–200 pieces
- Products with minimal sticking or clogging tendencies
For applications requiring the highest overall counting accuracy, we recommend the VST-4 Model, which incorporates four independent shutter mechanisms for enhanced quantity control.
Final machine specifications are determined based on:
- Product weight
- Product shape
- Material characteristics
- Feeding behavior on the conveyor
to ensure the optimal solution for each application.
If you would like to submit samples for testing or discuss implementation possibilities, please feel free to contact us.
We will be happy to evaluate your application and recommend the most suitable solution.
We wish you a wonderful week ahead.
For inquiries, please contact:
FORTUNE CROSS (THAILAND) CO., LTD. / NANO SEIMITSU CO., LTD.
Mobile: +66 (0)61-572-1700
Contact person: Yada
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